Inline High Shear Dispersion Homogenizer

Application & Process :

The homogenizer is often necessary to mix one or more substances within a liquid. This device allows to micronize and scatters the particles suspended in the fluid, so that the product become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as, Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration and Fine Dispersing.

The product arrives to the homogenizing at a low speed and at high pressure (cause by the little gape between the passing head and collision head). During the passage the product is subjected to numerous forces which cause the particles micronization: a violent acceleration followed by an immediate deceleration that produces cavitations and then the globules explosion. Strong turbulence united to high frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring.

Incorporating up to single sets of toothed rotor-stator heads, engineered to extremely fine radial tolerances, the Emulsifier processes product at high differential velocities, as many as 18 times in a single-pass. The result is consistent, repeatable quality at capacities exceeding those of conventional multiple-pass technology, such as in-tank high-shear mixers, colloid mills and shear pumps.

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Salient Features :

• Design is cGMP with all contact parts AISI 316.
• Capacity up to 5,000 liters.
• Single-pass processing results in reduced batch times by up to 80% and repeatability batch-after-batch
• Energy savings when compared with in-tank mixers, colloid mills and homogenizers.
• Increased capacity when compared with colloid mills and homogenizers
• Improved product quality and shelf-life stability.
• High Differential Velocities.

Inline Homogenizer/ High Shear Dispersion Homogenizer

Diagram of Inline Homogenizer/ High Shear Dispersion Homogenizer with Mixing Vessel

Product Details

Product Introduction

Batch high shear emulsifier homogeneous mixer adopts the high shear principle to carry on the high speed homogeneous emulsification, according to the characteristics of different materials can be used in the structural from of diversification, the purpose of Batch high shear emulsifier homogeneous mixer can be finished oil water emulsion, muti phase homogeneous, powder liquid dispersion and other process. The auxiliary tank adopts many kinds of structure forms, such as heating, scraper, Tank pouring out of material and so on.

Technical Parameters

Characteristics

① High shear emulsifier mixer + stainless steel tank ( used to mixing, shear, homogenizing products)

② Speed – Speed is adjustable with frequency inverter if needed.

③ Materials of Construction – Product contact in SS304 or 316L stainless steel.

④ Independent research and design work picturesque head structure, smooth operation, low maintenance cost, easy to clean.

⑤ Homogeneous machine mounted on a pneumatic lift bracket, easy to move, easy to operate.

Application

Mixing dissolving: Soluble solid or liquid blends together with liquid in the state of the molecule or the gum Crystallization powder, salt, sugar, ether sulphate, abrasive, hydrolysising colloid, CMC, thixotropy, rubber, natural and synthetic resin.

Dispersed suspension: Unsoluble solid or liquid forms finer particle blended solution or suspended solution Catalyst, flatting agent, pigment, graphite, paint coating, alumina, compound fertilizer, printing ink, packing agent, weed killer, bactericide.

Emulsification: Unsoluble liquid together with liquid does not separate Cream, ice cream, animal oil, vegetable oil, protein, silicon oil, light oil, mineral oil, paraffin wax, wax cream, rosin.

Homogeneity: Make emulsification and suspended grain size finer with more even distribution Cream, flavouring, fruit juice, jam, condiment, cheese, fat milk, toothpaste, typing ink, enamel paint

Thick liquid: Cell’s tissue, organic tissue, the animal and plant tissues

Chemical reaction: Nanometer material, inflating with higher speed, synthesization with higher speed

Extraction: The vortex extraction

Depolymerization: Nanometer powder, dough powder