Types of Agitators
types of agitators
Type of agitators used in reactors

Abster Equipment is a manufacturers and suppliers Types of Agitators, Stirrer. These mixers are manufactured with the highest quality materials. The Agitator Stirrer is basically designed to agitate and mix several types of viscose liquids. We offer a variety types of Agitators Stirrer. We design and manufacture a wide range of liquid agitators and slurries for all processes in the pharmaceutical, chemical, food, cosmetic and similar industries.

To meet your mixing needs, We are one of the prime Agitator Stirrer Manufacturer In India. We offer complete fluid mixing solutions for all your process needs. Side Entry Mixer, heat exchangers, high speed dispersers,Hydraulic High speed disperser reactor pressure vessels and Agitator Stirrer in India.
anchor type Agitators

Anchor Agitators: Anchor Agitators consists of a shaft and an anchored propeller that can be mounted centrally or at an angle. It is mainly used in reactors.
anchor type stirrer

Paddle Agitators: Paddle Agitators is one of the most important types of agitators whose blades reach the tank wall. A Paddle Agitators is used where a uniform laminar fluid is required. It implements heavy-duty mixing and proves to be an excellent device for low speed. Its simple structure makes the machine easy to manage.

Radial Propeller Agitators: The radial agitator consists of a propeller similar to a marine propeller. They consist of two to four blades that move in a screw-like manner, pushing the material parallel to the shaft for agitation.
propeller type agitator

Propeller Agitators: It is an axial flow high performance mixer consisting of three blades mounted on the main shaft. They are ideal for mixing low viscosity and medium viscosity fluids and improving uniformity. Propeller agitators are popular for simple mixing jobs.
turbine agitator

Turbine Agitators: Turbine Agitators are widely used to perform all types of mixing operations and to handle fluid and liquid or gas reactions of various viscosity. Its ability to produce high radial flow facilitates the dispersion operation.
turbine agitator

Helical Agitators: These agitators have blades with a twisting mechanism, just like the threads of a screw. The curve results in strenuous movement of the fluid to be agitated. Spiral mixers are best suited for mixing viscous liquids.

top entry mixer is designed for stirring low viscosity material or heavy material. It manufactured with high strength and hard surface gear transmission. Gear drive agitators utilize oversize tapered roller bearings on the output shafts to provide excess capacity to adjust the loads.

Helical Agitators: These agitators have blades with a twisting mechanism, just like the threads of a screw. The curve results in strenuous movement of the fluid to be agitated. Spiral mixers are best suited for mixing viscous liquids.
Applications of Agitator Stirrer

Seed,Bump or Innoculum tanks

Fermentation Products Holding

Antibiotics

Medicants Antiseptics

Cosmetics And Perfumes

Insecticides & Disinfectants

Compounds & General Processing

Shampoo

Shower Gels

Creams And Lotion

Types of agitators models, application and comparison:

Types_of_agitators
Agitator models Application Advantages Disadvantages
Paddle:

Flat paddles
Finger paddles
Gate paddles

Solid mixing
Slurry mixing

Heavy duty mixing
Adjustable to 2 or 4 blades
Excellent for low-speed

High power consumption
Inefficient liquid circulation

Counter-rotating paddles Paste mixing

Efficient in the laminar condition
Blending

Vibrates at high speed
Not suitable for liquid mixing

Tumbling Blending Paste and viscous material mixing Not suitable for fluid solutions
Disk and cone Polymers and dispersion preparation Viscous solution mixing with 60 revolutions per second Paste mass cannot be handled
Free shaft suspension Sugar processing Suspension, Thickening operation High power requirement
Impeller type Emulsion preparations

Good temperature control
Creates axial flow
Good phase mixing

Not for viscous materials
Turbine agitator

Straight blade
Pitched blade
Vaned disk
Curved blade
Hydrofoil Impeller

Liquid and gas reactions

Excellent for dispersion operations
Creates good radial flow

Only for less viscous liquid below 15 to 20 Ns/m2
Slotted rotary

Rotating disk

Powders and
cosmetics Unique particle size and homogeny product formation

Minimum axial flow
Operates better only for 0.1 to 0.01mm particle size solids

Screw

Screw in cone

Food and snack processing Homogenization of high viscous materials Not suitable for miscibility operations
Helical

Ribbon type
Helical screw

Polymer and paints processing Handles viscoelastic liquids that are more than 20 Ns/m2 Less radial flow patterns
Gate Blending operations

Good speed control
Handles pseudoplastic liquids

Not suitable for gas to liquid operations
Anchor

Round anchor
Combine anchor and gate

Milk and fat processing Efficient heat exchange between the reactor walls and reaction mass (fluids)

High power consumption
Requires heavy duty gearbox

Propeller

Dairy and food processing
Chemicals processing

Less Meter –Ott shear rate constant
Homogenization
Good miscibility

Motion of liquid starts on one spot
Dead spots formation at high rotation speeds
The occurrence of solids settling at low speeds