IMPORTANCE OF HOT AIR DRYER AND ITS USAGE IN INDUSTRIES
A Hot Air Tray Dryer is a flexible tool that can dry a range of bulk solids by removing moisture and liquids. It operates by forcing hot air through a processing chamber repeatedly. It is an energy-effective way to dry a variety of items. Hot Air Tray Dryers by Abster Equipment are available in a variety of sizes, ranging from twelve to 192 trays. The drying units contain safety equipment to avoid unintentional contact with the materials.
TRAY DRYERS REMOVE MOISTURE
A tray containing the material to be dried is covered by a continuous flow of warm air in a tray dryer. The drying process is managed to keep the air moving over the material to be dried at the same speed and temperature.
Normally, the procedure entails stacking trays, which are typically square or rectangular, in a way that permits airflow between them. The hot air is distributed uniformly throughout the system via baffles after being circulated by a fan. The hot air that is introduced when the trays are filled dries the items that come into contact with the trays, and the damp air is continuously expelled by the exhaust.
HOT AIR TRAY DRYER USE A SOLITARY PASS OF AIR
One pass of air is used to dry a substance in hot air tray dryers, a popular drying device. The chamber where the trays containing the material to be dried are located is the dryer. Through an inlet, fresh air is brought in and heated by heaters. This air is moved by fans at a few meres per second. The ensuing turbulent air flow reduces the air boundary layer’s thickness and atmospheric partial vapor pressure. The trays are then taken out of the drier after the moisture content reaches the desired level.
HOT AIR TRAY DRYER CAN DRY A WIDE RANGE OF MATERIALS
A industrial drying device that eliminates moisture from solids is a hot air tray drier. A tray dryer operates in batch mode, forcing warm air to pass through the solids, unlike conventional dryers. The product is dried in single or several batches at once as the air circulates uniformly throughout the apparatus. Food dewatering is one of the many applications for which this sort of dryer is appropriate.
TRAY DRYERS ARE A GOOD CHOICE FOR SMALL-SCALE PRODUCTION
Tray dryers work well for drying a variety of materials, including both liquids and solids. They can also dry out product components, such paste. Large work spaces, a temperature controller, and even air circulation are all included. The ease of a tray dryer can be useful for small-scale production operations.
HOT AIR TRAY DRYER ARE AVAILABLE IN A VARIETY OF MATERIALS
Drying materials that are sensitive to heat is a great use for tray dryers. They merely expose a tiny portion of solid particles and operate at low to moderate temperatures. They are excellent in transferring heat and mass. Lower trays are not over-dried by tray dryers, and loading and unloading them doesn’t take a lot of work. Because of this, they are perfect for high-volume manufacture.
TRAY DRYERS ARE INSULATED
A tray dryer is a productive drying device that can dry a variety of materials, including chemicals and plastic granules. It’s a fantastic alternative for a variety of sectors because to its premium structure and controlled air circulation. A tray dryer is frequently used to dry electrodes, food, and chemical powders. The trays have rounded corners, a mirror surface on the interior, and are composed of stainless steel sheets.
THE BOTTOM LINE
The market is filled with several varieties of tray dryers. Materials that must go through a lengthy drying cycle, often lasting a few hours, are dried in batches using tray dryers. They are made to handle various base materials, including food, pigments, and medicines. Additionally, they can manage different batch sizes without losing any material. A tray dryer’s possible heating modes vary according to its type.
Technical Details of Tray Dryer
| Model No. | SBTD-12 | SBTD-24 | SBTD-48 | SBTD-96 | SBTD-192 |
| Loading capacity | 12 Trays | 24 Trays | 48 Trays | 96 Trays | 192 trays |
| External Dim. in mm | 1370 (W) x 530 (D) x 940 (H) | 1370 (W) x 940 (D) x 940 (H) | 1980 (W) x 1020 (D) x 1880 (H) | 3320 (W) x 1900 (D) x 1880 (H) | 3320 (W) x 1900 (D) x 1880 (H) |
| Internal Dim. In mm | 840 x 430 x 840 | 840 x 860 x 840 | 1020 x 930 x 1830 | 1960 x 930 x 1830 | 1960 x 930 x 1830 |
| No of Doors | One | One | One | Two | Two |
| No of Blowers | One | Two | One | Two | Four |
| No of motors / HP | 1 / 0.5 HP 3 Phase 415 V | 1 / 0.5 HP 3 Phase 415 V | 1 / 1 HP 3 Phase 415 V | 2 / 1 HP 3 Phase 415 V | 4 / 1 HP each 3 Phase 415 V |
| Electrical Heating Load for100°C / 200°C / 300°C | 3kw / 6kw / 9kw | 6kw / 9kw / 12kw | 9kw / 15kw / 18kw | 15kw / 21kw / 27kw | 36kw / 42kw / 48kw |
| Steam Heater No. of coils. | 2 | 2 | 2 | 2 | 2 |
| Steam Pressure | 3.3 Kg / Cm2 | 3.3 Kg / Cm2 | 3.3 Kg / Cm2 | 3.3 Kg / Cm2 | 3.3 Kg / Cm2 |
| Steam consumption | 25 LBS / Hr | 45 LBS/Hr | 60 LBS / Hr | 80 LBS / Hr | 120 LBS / Hr |
| Insulation in mm 100°C / 200°C / 300°C | 50 / 75 / 75 | 50 / 75 / 75 | 50/75/75 | 50 / 75 / 75 | 50 / 75 / 75 |
| No of Trolleys | Rack System | Rack System | One | Two | Four |
| Tray Size | 812 x 406 x 31 | 812 x 406 x 31 | 812 x 406 x 31 | 812 x 406 x 31 | 812 x 406 x 31 |
| Trolley Dimension | Fixed Racks | Fixed Racks | 840 x 960 x 1780 | 840 x 960 x 1780 | 840 x 960 x 1780 |
| Note: Dimensions & Technical Details are subject to change as per customers’ requirement without any further notice | |||||
Our Range Hot Air Tray Dryer 12 Trays Dryer Machine, 24 Trays Dryer Machine, 48 Trays Dryer Machine, 96 Trays Dryer Machine, 192 trays Dryer Machine and more we can designed as per customer requirement GMP / USFDA Standard.
Capacity: Lab model to suit 10kg powder – 6, 12, 24, 48, 96 and 192 trays. Standard, GMP & cGMP models available with SS 304/SS, 316/MS internals and externals, Tray Dryer, Pharmaceutical Tray Dryer, Tray Dryer Supplier, Pharmaceutical Tray Dryer , tray dryer, pharmaceutical tray dryer, tray dryers, pharmaceutical tray dryers, tray dryer system, pharmaceutical tray dryer system, industrial tray dryer system, dryer machine, industrial dryer, tray drying system, drying machines
Capacity: Lab model to suit 10kg powder – 6, 12, 24, 48, 96 and 192 trays. Standard, GMP & cGMP models available with SS 304/SS, 316/MS internals and externals, Tray Dryer, Pharmaceutical Tray Dryer, Tray Dryer Supplier, Pharmaceutical Tray Dryer , tray dryer, pharmaceutical tray dryer, tray dryers, pharmaceutical tray dryers, tray dryer system, pharmaceutical tray dryer system, industrial tray dryer system, dryer machine, industrial dryer, tray drying system, drying machines.
Drying oven is specially designed for Pharmaceuticals, Food, Chemicals, Paints, Textiles & other industries. It is well accepted for economical drying of granules, powder, food material & chemicals. Drying is vital in manufacturing solid products for Pharmaceutical, chemical, specialty chemical, food processing, and other industries.
Hot air tray dryer Manufacturer and deliver for Pharmaceutical and API/Bulk Drugs, Chemical, Agrochemical, Biotechnology, Life Science and Food industry sectors.
Drying oven is specially designed for Pharmaceuticals, Food, Chemicals, Paints, Textiles & other industries. It is well accepted for economical drying of granules, powder , food material & chemicals.
The Drying ovens are normally available with choice of heating mode, as electrically heated / steam heated & thermic fluid heated.
Various models are listed in this leaflet to suit customer requirements. Custom-built models can be quoted on request.
