Chemical Pilot Reactor Pilot Resin Plant

We at Abster are having +20years experience in designing and manufacturing various types of Chemical Pilot Reactor Pilot Resin Plant specialized industrial heating, cooling and drying solution for the processing need of our clients. We are having immense experience in designing and manufacturing skid mounted reaction unit that can best fit for the various industrial processing requirements of operational systems. Expensive and high-grade products are not produced in large quantities, as they are typical for pharmaceutical industry, & also for fine/special chemical areas. Small, flexible facilities are necessary for these applications, which can be easily cleaned quickly be adjusted for the next product. They need corrosion resistant materials that do not interact with the product and do not contaminate it.

Abster also designs and manufactures specialized equipment for non-standard applications. Our engineers have extensive experience in process chilling and heating applications for such industries as Chemicals, Petroleum, Plastics, Rubber, Paper, Power, Steel, Food And Pharmaceuticals.

Abster has developed a systems perspective to reaction technology, whereby a fully functional reaction unit, including peripheral equipment, is built and assembled in our workshop as a skid, then delivered to the customer as a complete operational system.

Features

• Reactor of respective size with Mechanical seal, suitable agitator, Motor, Gear Box, Bottom valve & Cladded insulation.
• Main Condenser & Vent condenser with distillate cooler & vapour column from reactor.
• Liquid reactant addition vessel of suitable size.
• Two distillate receivers of suitable size.
• Distillate & reflux lines within skid.
• Vacuum manifold & vacuum lines within skid.
• All valves within skid for process, vacuum & utility lines.
• VFD with Local flameproof panel for speed variation.
• Reactor base lowering system with hydraulic or manual option.

Instrumentation Provided

• Temperature scanner for the temperatures of Vapor, Utility Inlet & Outlet.
• Temperature Control loop with control valve on utility side & profile temperature controller in flameproof construction.
• Pressure control loop with Pressure transmitter & Pressure controller in flameproof construction.
• Compound gauges on reactor, receivers, vacuum manifold.
• VFD with local flameproof panel to operate remotely.
• SCADA system to monitor & record the data

Product Range

• Reactor Capacity – 10 L to 500 L.
• Temperature -90 to + 300 Deg. C.
• Design Pressure Full vacuum to 10 kg/cm2.
• MOC – SS-304, SS-316, Or any other user specific requirement.
• Operating RPM of Agitator 0 -300 RPM.
• Aagitator can be easily changed with atleast 9-10 types of agitators.