DOUBLE CONE BLENDER Machine: Capacity : 10 kg., 25 kgs., 50 kgs., 100 kgs., 200 kgs., 300 kgs., 500 kgs. Double Cone Blender from Abster Equipment is very efficient for mixing dry powder and granules to manufacture products for different industries such as pharmaceutical, food, chemical, cosmetics, detergents, fertilizers, plastics etc. Our cone blender ensures proper mixing of powder & granules. We specially design our blenders in such a way that you could avoid the generation of dust from double cone blender. Our skilled professionals has designed the interior of the blender in such a manner that it facilitates gravity discharge and eliminates the formation of dead spaces. With polished surface and no edges or corners, you can easily clean the machine manually or automatically.

Working principle of Double Cone Blender

Double cone blender comes in a standard and compact design. All the powder and granules are loaded into the cone for the mixing process to start. Only two-thirds of the cone is filled to ensure complete mixing. The cone of the double cone blender is placed statistically so the chances of overload on the mixture are eliminated. The paddle type baffle in the cone strategizes the uniform mixing in the cone. The stipulated time is taken to mix which may vary depending on how difficult the substance to be mixed may be. The side-valve then helps in the discharge of the mixed material. The double cone blender has a polished surface which makes it very easy to be cleaned manually.

Advantages of the Double Cone Blender

This adaptable and versatile machine is a very effective machine for mixing dry powder, granules, or any heavy and abrasive material. What facilitates quick functionality is the timer function. This function makes it more precise. The shape of the cone and the multi shearing plate aid in blending and also easy residual removing. The machines carry the option of adding more paddle-shaped baffles for better blending. The Double cone blenders are supplied with Intensifier bars to allow for de-agglomeration if required. This enables any loosely adhered clumps of powder to be broken apart, thereby maintaining consistency. There is a fire motor attached which prevents the risk of any accidents. When it comes to output delivery, the double cone blender delivers high uniformity in blending especially when the mixing units vary in bulk density. The stainless steel body and its strong nature ensure durability and less wear and tear.

SALIENT FEATURES

• The conical shape at both ends enables uniform mixing and easy discharge.
• All contact parts are made out of stainless 304 or 316 quality material, as required by customer.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching. The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model )
• Two nos. of safety road will be provided at back side. ( One LH side & one RH side )
• Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
• One shaft with 04 nos. of fixed buffels with mirror polished provided inside the cone.
• Cone will be mirror polished from the inside & outside & structure will be matt polished.
• All moving parts covered with SS304 covers.
• Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
• Panel fabricated from SS304 material with facility of three phase indication, D.O.L. tarter, digital timer & Amp. Meter.
• As per customer requirement machine will be provided with left side drive or with right side drive.
• The conical shape at both ends enables uniform mixing and easy discharge.
• All contact parts are made out of SS304/316(as per customer requirement) quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Worm reduction gear use for speed reduction.
• Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
• Inside & outside of the cone will be polished to the mirror finished.
• General structure made out of SS304 and Polished to the matt / mirror finish ( as required by you ) in GMP Model.
• All safety guards & covers made out of SS304 in GMP Model.
  Hand wheel will be provided for manual tilting of cone.
• Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

Our other granulation machine: Multi Mill, vibro Sifter, Colloid Mill

The double cone blender is used in laboratory, which is known as lab double cone blenders or R&D Double Cone Blender. Due to its small and compact size, they are also known as small double cone blender or mini double cone blender.

The laboratory double cone blender provides clients a high level of satisfaction and can be ordered with the required specifications. What makes this premium quality double cone blender high in demand is its robust design, long service life because of its endurability, and uninterrupted high performance. The lab double cone blenders offer fully integrated motors and controls and safety railings. Another feature of this blender is that it can be easily connected and disconnected with a quick locking and unlocking screw.

The R&D Double Cone Blender provides the latest technology benefits for powder and liquids with an efficient and cost-saving mechanism. The exceptional efficiency of this blender is due to its three-dimensional motion for constant and reproducible mixing results. The substances to be blended are subject to a rhythmic pulsing motion.

Small compact double cone blenders or mini double cone blenders which occupy less space and carry out operations with minimum human interventions. These are of much use where batch sizes are smaller. These can be used for pharmaceutical, food, chemical, and cosmetic products. The High-speed double cone blenders can be utilized where the batches are larger and up-scaling or production is required.

Technical Specification: Double Cone Blender Machine